Preparation of micro-specimen.

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Preparation of micro specimen.

Observations & Study : - 

To study the Microstructure / to do metallographic examination of the steel under the Metallurgical microscope. It is important to prepare a specimen.

Following is the steps tp prepare the specimen :

1.   To select the area from which specimen/sample is to be cut, when we are investigating the micro-structure, we must know the area from which we can check out the structure of the part.

2.   Cutting of specimen; that particular sample must be cut slowly under the proper flow of cutting fluid to avoid burning of the sample.

3.   Flat/Smooth surface; specimen must be flat/smooth, cut piece can be grind to achieve the desired results

4.   Intermediate and Fine grinding: - This is carried out by using emery papers of progressively fine grades

The emery papers should be of very good quality in respect of uniformity of particle size. Four Grades of abrasives used are; 220 Grit, 320 Grit, 400 Grit, 600 Grit

The specimen/sample first ground on 220 grit paper, so that all scratches of cutting/Grinding wheel can be removed.

Grinding is then continued on the no. 320 paper, again turning the specimen through 900, and polishing until scratches are not removed. Specimen must be grind on the emery paper until the surface of the specimen is not free from all scratches.

5.   Rough Polishing  

A very small quantity of diamond spray is put on the nylon cloth, (which is rotating) the specimen is pressed against the cloth of the rotating wheel with considerable pressure and is moved around the wheel.

6.   Fine Polishing 

The Polishing compound used is alumina which is put on the specimen or on the polishing cloth, and specimen is again moved around the wheel until don’t achieved the surface like mirror.

7.   Etching

Even after fine polishing, the granular structure in a specimen is usually can’t be seen under the microscope, because grain boundaries in the metal have thickness of a few atom diameters at best, and the resolving powder of microscope is much too low to reveal their presence. In order to make the grain boundaries visible, after fine polishing the metal specimens are usually etched.


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